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29 W. Pawnee, Bloomfield, NJ 07003
Professional Custom Lithium Battery Design Services | Expert Engineering
Transform your product vision into reality with Vade Battery’s comprehensive custom lithium battery design services. Our expert engineering team delivers complete solutions from initial concept to mass production, featuring rapid 1-hour engineering assessments, 7-day prototype delivery, and full ISO-certified manufacturing support with 2-year warranty coverage.
Additional Technical Questions
ความเชี่ยวชาญของเราในการแก้ปัญหาแบตเตอรี่ลิเธียม
We specialize in advanced lithium battery technologies for industrial and commercial applications, offering complete design-to-manufacturing solutions:
Custom Lithium Battery Technologies
- แบตเตอรี่ลิเธียมโพลิเมอร์: Ultra-thin profiles (as slim as 0.4mm) with high energy density up to 250Wh/kg. Perfect for wearables, smartphones, and compact devices requiring flexible form factors.
- แบตเตอรี่ LiFePO4: Rugged phosphate chemistry with 4,000+ cycle life for solar storage, electric vehicles, and marine applications. Superior safety and thermal stability.
- เซลล์ 18650: High-drain cylindrical cells with UN38.3 certification for power tools, medical devices, and industrial equipment requiring reliable performance.
- แพ็คแบตเตอรี่ที่กำหนดเอง: Full-service design from cell selection to BMS integration and UL certification. Complete turnkey solutions for OEMs.
Design & Manufacturing Services
- Rapid Prototyping: 7-day prototype delivery with full testing reports
- Custom BMS Design: PCB-based battery management systems with advanced protection
- Certification Support: UN38.3, IEC62133, UL, CE compliance assistance
- Volume Manufacturing: Scalable production from 50 units to 100,000+ annually
Note: For lead-acid, alkaline, or Ni-Cd battery manufacturing, contact: บริการ@vadebattery.com
ส่งความต้องการแบตเตอรี่ของคุณ
กรอกแบบฟอร์มด้านล่างเพื่อเริ่มโครงการของคุณ ทุกช่องที่มีเครื่องหมาย * เป็นสิ่งจำเป็น
Our Custom Battery Design Process
Step 1: Requirements Analysis (1 Hour)
Our engineers conduct comprehensive technical analysis of your specifications including voltage, capacity, dimensions, environmental conditions, and performance requirements. We provide instant feasibility assessment and optimization recommendations.
Step 2: Design & Engineering (3-5 Days)
Custom circuit design, cell selection optimization, thermal modeling, and BMS programming. We create detailed technical drawings, 3D models, and performance simulations for your approval.
Step 3: Prototype Development (7 Days)
Rapid prototyping with full functionality testing, safety validation, and performance verification. Each prototype includes comprehensive test reports and certification documentation.
Step 4: Production Scale-Up
Seamless transition from prototype to mass production with quality control systems, automated testing, and supply chain management for volumes up to 100,000 units annually.
Why Choose Vade Battery for Custom Design?
Industry-Leading Expertise
- 15+ Years Experience: Designed over 10,000 custom battery solutions across 50+ industries
- Advanced R&D Facility: State-of-the-art testing laboratory with thermal chambers, vibration testing, and cycle life analysis
- Expert Engineering Team: 25+ certified battery engineers with advanced degrees in electrochemistry and power electronics
- Quality Certifications: ISO 9001:2015, ISO 14001, OHSAS 18001 certified manufacturing facility
Competitive Advantages
- Fastest Turnaround: 1-hour quotes, 7-day prototypes, 3-week production runs
- Cost Optimization: Average 25% cost reduction compared to standard solutions through design optimization
- Global Supply Chain: Partnerships with Panasonic, Samsung, LG, CATL for premium cell sourcing
- Comprehensive Support: End-to-end service from concept to after-sales support and warranty claims
Success Stories
Medical Device Manufacturer: Designed ultra-compact 7.4V battery reducing device size by 40% while extending runtime by 60%.
Industrial IoT Company: Created temperature-resistant battery pack operating -40°C to +85°C with 10-year lifespan.
E-mobility Startup: Developed high-power 48V system delivering 3X faster charging and 15% longer range than competitors.
What is the typical development timeline for custom lithium batteries?
Complete Timeline Breakdown:
- Requirements Analysis: 1-2 hours for initial consultation and feasibility assessment
- Detailed Design: 3-5 business days for circuit design, thermal modeling, and BMS programming
- Prototype Development: 7-10 business days including assembly, testing, and documentation
- Testing & Validation: 5-7 days for safety testing, performance verification, and compliance checks
- Production Setup: 2-3 weeks for tooling, process validation, and quality system implementation
Can you design batteries for extreme environmental conditions?
Yes, we specialize in batteries for challenging environments:
- Temperature Range: -40°C to +85°C operational capability with specialized electrolytes and thermal management
- Shock & Vibration: MIL-STD-810 compliant designs for military and aerospace applications
- Moisture Protection: IP67/IP68 rated enclosures with conformal coating and sealed connectors
- Altitude Performance: Pressure-compensated designs tested up to 40,000 feet
- Chemical Resistance: Specialized housing materials for corrosive environments
What information do you need to start a custom battery project?
Essential Technical Requirements:
- Electrical Specifications: Voltage, capacity (Ah), continuous current, peak current, charging requirements
- Physical Constraints: Maximum dimensions, weight limits, connector requirements, mounting method
- สภาพแวดล้อม : Operating temperature range, humidity, vibration, shock requirements
- Performance Targets: Cycle life expectations, discharge profile, charging time requirements
- Regulatory Needs: Required certifications (UL, CE, FCC), industry standards, safety requirements
- Volume Projections: Annual quantities, production timeline, lifecycle expectations
Do you provide warranty and after-sales support?
Comprehensive Support Package:
- 2-Year Warranty: Coverage for manufacturing defects and performance degradation beyond specifications
- Technical Support: Dedicated engineering support for integration assistance and troubleshooting
- Replacement Program: Fast-track replacement for warranty claims with 48-hour turnaround
- Performance Monitoring: Optional IoT-enabled monitoring for fleet management and predictive maintenance
- Lifecycle Management: End-of-life replacement planning and recycling programs
Frequently Asked Questions About Custom Lithium Battery Design
Comprehensive answers to the most common questions about our custom lithium battery design and manufacturing process. These insights help OEMs, product developers, and engineers understand our capabilities and streamline their battery solution projects.
ปริมาณการสั่งซื้อขั้นต่ำ (MOQ) ของคุณคือเท่าไร
- Prototyping Orders: 50 units minimum (includes comprehensive testing report, safety validation, and performance documentation)
- Mass Production: 1,000 units minimum with flexible payment terms (30% deposit, 70% on delivery)
- Volume Discounts: Significant cost reductions available for orders over 10,000 units
- Sample Policy: Free samples available for qualified engineering projects and OEM partnerships
คุณสามารถจับคู่กับซัพพลายเออร์เซลล์เฉพาะ (เช่น Panasonic, Samsung) ได้หรือไม่
Yes, we’re authorized distributors for major cell manufacturers including Panasonic, Samsung, LG Chem, CATL, and EVE Energy. We can match your preferred brand specifications or recommend optimal alternatives based on cost, performance, and availability. Our procurement team maintains strategic relationships with tier-1 suppliers to ensure consistent quality and competitive pricing.
คุณมั่นใจได้อย่างไรว่าเป็นไปตามข้อกำหนดด้านความปลอดภัย?
All custom battery designs include comprehensive safety compliance measures:
- Cell Grading & Matching: Voltage tolerance ±0.02V, internal resistance ±5mΩ for optimal performance
- Advanced BMS Integration: Custom PCB-based battery management with temperature, voltage, and current protection
- International Certifications: UN38.3 transport safety, IEC62133 operational safety, UL recognition available
- Safety Testing: Thermal runaway, overcharge, short circuit, vibration, and impact testing per IEC standards
- Quality Assurance: 100% functional testing with automated test equipment and statistical process control
